Elliott Tool Technologies traces its roots to 1892, when Gustav Wiedeke began designing tube-servicing tools in his Dayton, Ohio home and invented the first tube expander — the product the entire tube-tool category grew from. After a series of mergers, Elliott Company divested its tube-tool division to senior managers in 1996, forming the modern, independent Elliott Tool Technologies, still headquartered in Dayton, Ohio. The company markets itself as "the original tube tool company since 1892," with 125+ years of manufacturing, sales, and engineering experience serving heat exchanger, condenser, and boiler maintenance across power generation, petrochemical, and other industrial sectors.
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Tools for extracting old, failed, or scrap tubes from a tube sheet — cutting tubes free, then knocking out or hydraulically/mechanically pulling the remaining stub, up to cutting and removing whole bundles.
A pneumatic knockout hammer built to drive Elliott's hardened knockout bits, the Jumbo Tube Buster punches cut tube stubs free from tube sheets in heat exchangers, firetube, and watertube boilers. Its compact, lightweight barrel design gets...
Tube size: 0.625" – 2.000" OD (15.9–50.8mm)
View DetailsElliott's Stub Tugger is a hydraulic ram-style puller that delivers up to 30 tons of pulling force through a 6" stroke to extract stubborn tube stubs from heat exchangers and boilers. Its brute hydraulic force handles stubs that resist knoc...
Tube size: 0.375" – 3.000" OD (9.5–76.2mm)
View DetailsThe Tube Tugger is a semi-continuous hydraulic pulling system that breaks the tube-sheet joint bond and extracts tubes from heat exchangers, chillers, and heat transfer vessels in a single high-production pass. Portable ram and pump compone...
Tube size: 0.625" – 1.250" OD (15.9–31.8mm)
View DetailsElliott's PTTC Push Type Tube Cutter scores or severs tubes from the inside right at the tube sheet face, using an adjustable collar to control cut depth and specially coated blades for extended life. It preps heat exchanger and boiler tube...
Tube size: 0.375" – 2.500" OD (9.5–63.5mm)
View DetailsThe Super Collet Tube Puller combines the gripping power of a spear with the speed of a collet, clamping onto a tube stub and pulling it free in seconds without damaging the tube sheet hole or requiring ID machining. Pulling capacity up to ...
Tube size: 0.50" – 2.50" OD (12.7–63.5mm)
View DetailsElliott's One-Revolution Series cutters vent and score tubes in a single pass, using more advanced blade and cutter engineering than older one-rev designs to last longer, resist wear, and cut with less applied force. Tube size range: 0.375"...
Tube size: 0.375" – 2.500" OD (9.53–63.5mm)
View DetailsThe 300 Series Boiler Tube Cutter is a power-driven, wheel-style ID cutter that trims firetube and watertube boiler tubes to length before roll beading. Built for the larger tube diameters typical of boiler applications, covering 2.000" – 3...
Tube size: 2.000" – 3.000" OD (50.8–76.2mm)
View DetailsElliott's SpeedCut pairs a rugged Baldor motor with Automatic Cutting Force Control to slice through an entire tube bundle and shell in one pass, handling copper, stainless, and exotic alloys. It replaces slow tube-by-tube cutting on large ...
Bundle diameter: Up to 98.5" (2.5m)
View DetailsThe Cyclgrip Semi-Continuous Tube Puller pulls tubes free of baffle and support-plate expansion at up to 10 ft per minute, replacing tiresome slam-hammer work. Its slim profile mounts to the side near water boxes and channel plates for acce...
Tube size: 0.500" – 1.000" OD (12.7–25.4mm)
View DetailsMechanical expanders ("rollers") that cold-form a new tube against the tube sheet to create a permanent, leak-tight joint; geometries differ by application (straight, flaring, beading, deep, parallel-pin).
The 24 Series Condenser Expander performs the straight-roll expansion that seats a new tube permanently into the tube sheet, sized for chillers, heat exchangers, feedwater heaters, fin-fan coolers, and surface condensers. Tube size range: 0...
Tube size: 0.500" – 2.000" OD (12.7–50.8mm)
View DetailsBuilt specifically for superheater and evaporator tubes in watertube boilers, the self-feeding 900 Series flares each tube end as it expands it — the joint geometry those applications require instead of a plain straight roll. Tube size rang...
Tube size: 0.620" – 1.500" OD (15.4–38.1mm)
View DetailsThe 4480 Series Single Roll Beading Expander performs combo rolling — expanding the tube into the sheet and forming the required end bead in one operation — matching the joint standard used in firetube boilers. Tube size range: 2.000" – 3.0...
Tube size: 2.000" – 3.000" OD (50.8–76.2mm)
View DetailsRecommended for re-rolling leaky tube joints in firetube boilers, the 40 Series Straight Boiler Expander restores a tight tube-to-sheet seal without pulling and replacing the tube. Tube size range: 2.000" – 3.000" OD.
Tube size: 2.000" – 3.000" OD (50.8–76.2mm)
View DetailsEngineered for the thick steam- and mud-drum tube sheets found in high-pressure boilers, the DRE Series Deep Roll Expander performs the deep, hard rolling those joints require, covering a 1.750" – 4.000" OD range.
Tube size: 1.750" – 4.000" OD (44.5–101.6mm)
View DetailsThe PX24 Series delivers true parallel-pin expansion — even radial force along the tube instead of a tapered roll — cutting the stress placed on welded tube joints versus conventional rolling. Built for use in assisted rolling systems, cove...
Tube size: 0.750" – 1.000" OD (19.05–25.4mm)
View DetailsThe pneumatic/electric drive motors (straight or right-angle) and bench/articulated assist systems that power and control the expanders above during rolling.
The 445 Series turns its drive head 90 degrees off-axis so it can roll boiler tubes in tight, hard-to-reach locations a straight motor can't access. Available in torque-controlled and stall-type versions with roll or lever throttle, it runs...
Tube size: 2.000" – 4.000" OD (50.8–101.6mm)
View DetailsThe ET850 is Elliott's next-generation push-pull rolling motor, using pneumatic torque control to stop expansion at a precise, repeatable target and guard against over-rolling in boiler and heat exchanger tubes. Tube size range: 0.750" – 1....
Tube size: 0.750" – 1.250" OD (19.1–31.8mm)
View DetailsScaled down for the small-bore tubes common in oil coolers and compact heat exchangers, the ET720 brings the same pneumatic torque control as its larger ET850 sibling to a 0.250" – 0.375" OD range, protecting delicate tubes from over-expans...
Tube size: 0.250" – 0.375" OD (6.35–9.525mm)
View DetailsFor extreme rolling applications, Elliott's Stall Torque Pneumatic Rolling Motors deliver more raw power than any other motor in the line, spanning an unusually wide 0.750" – 6.000" OD range for the toughest boiler tube jobs.
Tube size: 0.750" – 6.000" OD (19.1–152.4mm)
View DetailsThe 99 Series swaps compressed air for electric drive (110V or 220V), giving crews more consistent speed and torque than pneumatic motors — with comparable rolling power — across a broad 0.250" – 3.000" OD range for boiler and heat exchange...
Tube size: 0.250" – 3.000" OD (6.4–76.2mm)
View DetailsElliott's assisted rolling family — Table Hawk, Rapid Hawk (electric and hybrid), and Monster Hawk — takes the physical strain out of high-volume tube rolling. Table Hawk handles small tubes at the bench; Rapid Hawk's articulated arm cuts o...
Combined tube size: 0.25" – 3.00" OD (6.35–76.2mm)
View DetailsMechanical plugs installed in both ends of a failed tube to seal it and take it out of service without a full retube, sized by pressure rating and installation method.
Torq N' Seal plugs expand into the tube with nothing more than a hand torque wrench, using an internal ferrule and drive screw to form a wide, gradual seal rated above 6,500 PSI without shocking the tube sheet. Built to ASME Section VIII/II...
Tube ID: 0.410" – 1.000" (10.4–25.4mm)
View DetailsElliott's Two-Piece Tube Plugs pair a tapered pin with a separate ring to spread the sealing contact over a larger area than a one-piece plug, reducing stress on the tube and tube sheet in low-pressure service up to 150 PSI. Tube size range...
Tube size: 0.375" – 1.250" OD (9.5–31.8mm)
View DetailsA simple tapered-pin plug covering the widest OD range in Elliott's plug lineup, the One-Piece Tube Plug seals leaking tubes fast in low-pressure heat exchangers and boilers up to 150 PSI. Tube size range: 0.375" – 3.000" OD.
Tube size: 0.375" – 3.000" OD (9.5–76.2mm)
View DetailsHandheld pressure or vacuum test guns that isolate a single tube and check it for leaks via gauge readings, used before/after maintenance.
The RECON 1250 and 2500 pressurize a tube through seals at each end and read the gauge for pressure drop, giving a fast go/no-go leak check across a 0.500" – 2.500" OD range — just connect air, seal both ends, and pressurize.
Tube size: 0.500" – 2.500" OD (12.7–63.5mm)
View DetailsThe RECON 1500 uses a Venturi system to pull vacuum on an isolated tube, flagging leaks by watching the gauge for vacuum loss. Trigger-operated with a T-handle plugging tool, it's a fast one-person alternative to pressure testing. Tube ID r...
Tube size (ID): 0.280" – 2.456" (7.1–62.4mm)
View DetailsMechanically or pneumatically driven brushes/scrapers/cleaning heads (plus pilots that guide new tubes into place) that remove soot, scale, and other fouling from tube IDs and tube-sheet holes.
The Soot Buster is a pneumatically pulsed tool that propels itself down a firetube boiler tube, scrubbing soot and light-to-medium soft deposits from the ID with every pulse — no external push rod needed. Tube size range: 1.25" – 4" OD.
Tube size: 1.25" – 4" OD (31.8–101.6mm)
View DetailsThe 5224XL and 5125 Series use a rigid, high-torque shaft to clear light-to-medium soft deposits from straight heat exchanger tubes in a dry-flush process, built for industrial plants that need consistent mechanical cleaning power. Tube siz...
Tube size: 1.25" – 4" OD (31.8–101.6mm)
View DetailsElliott's Die-Hard was the first cableless tube cleaner: water pressure — not a spinning cable — drives its quad-brush, pulse-jet cleaning action at roughly 3 ft/second, scrubbing light-to-medium deposits from chiller, condenser, and heat e...
Tube size: 3/4" – 1" OD (19.1–25.4mm)
View DetailsA two-part prep set for retubing: Tube Sheet Hole Brushes clear hard deposits from tube sheet and support-plate holes, then Tube Pilots — a tapered nose with a replaceable nylon brush — center and guide each new tube through the cleaned hol...
Tube size: 0.500" – 1.500" OD (12.7–38.1mm)
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